Suraj Kunthu

Work Experience

Software Engineer, Capital One, Richmond, VA August 2023 – Present

  • Backend Engineer in the Customer Core Platform (Feb 2025 - current)
  • Data Engineer in the Marketing & Measurements Data Platform (Feb 2024 - Feb 2025)

Production Engineer, Celanese (formerly DuPont), Hopewell, VA September 2021 – July 2023

  • Promoted to asset leader responsible for a $8MM Mylar®/Melinex® stenter line generating 1.5MM lbs/month of boPET film
  • Championing sitewide adoption of industry 4.0 initiatives and driving continuous improvement work in all aspects including production output, product quality, data analytics, and manufacturing efficiency
  • ETL Data Pipeline Project
    • Increased data-to-action time 64% by establishing an ETL data pipeline to extract raw production data with Python from Excel and SAP ERP
    • Cleaned data with Python and standardized database schema sitewide; Loaded tables into a PostgreSQL server
    • Connected database server to PowerBI to generate multiple interactive dashboards used in asset performance reviews
  • Production Predictive Forecast Model
    • Developed a Python script to retrieve product specifications and parse site’s customer PHP database based on material order number
    • Calculated product timing forecast predictions with current process conditions and historic material efficiencies
    • Posted timing predictions on operation team’s daily production schedule
    • Soft savings include increased awareness of product timing and quality level specifications
  • Lean Six Sigma Green Belt Project
    • Led a team of 28 to reduce barium film internal failure rate by 32% -- total hard savings of ~$48k/year
    • Soft savings: overall process stability improved 14%, standard deviation improved 22%, and variance improved 40%
    • Leveraged Minitab to perform six sigma analysis including Gage R&R, Capability Analysis, t-test, ANOVA, and regression

Quality Engineer, Celanese (formerly DuPont), Hopewell, VA June 2020 – August 2021

  • Streamlined internal quality documents, improved document control systems, and supported site ISO 9001:2015 and BRC/GMP compliance audits
  • Utilized SAP and SQL to extract raw quality performance data; Transformed data into business intelligence reports that track quality KPIs for the senior leadership team
  • Quality Text Analytics Classifier
    • Replaced legacy Excel VBA macros and developed a Python script to classify internal rejects based on fault code and reject description
    • Calculated internal reject loss based on standard costs-per-pound information provided by finance department
    • Improved classification model by 85.2%, delivered categorized data to all stakeholders

Facilities Asset Engineer Intern, VCU Facilities Management, Richmond, VA May 2018 – May 2020

  • Aided in the implementation of a new CMMS for preventative/predictive maintenance programs
  • Identified 1000+ critical assets (HVAC/Electrical/Mechanical) by reviewing technical drawings and monitoring building automation systems in order to validate equipment function

Process Engineer Intern, PepsiCo, Inc., Newport News, VA June 2019 – August 2019

  • Analyzed performance data from an Altec® filling system and utilized statistical process control to reduce variation in production output by 12%; Communicated and presented recommendations to plant management
  • Effectively implemented Lean Six Sigma methodologies resulting in annual savings of $25K

Technology Instructor, Renassiance Child (Summer Camp) , Arlington, VA June 2016 – August 2016

  • Created, implemented, and taught elementary to middle school aged kids in Lego Mindstorms (NXT & EV3) robotics programming and video game development through MIT Scratch

Education

University of Virginia, School of Data Science, Charlottesville, VA May 2024

Master of Science in Data Science

Bachelor of Science in Mechanical Engineering, minors in Mathematics, Physics, and Statistics

Westfield High School, Chantilly, VA June 2015

Advanced Diploma


Involvement

  • Instructor at Capital One Coders Feb 2024 – Present
    • Led classroom of 15 middle-school aged students weekly through fundamentals of programming building mobile apps
    • Managed curriculum for 8 software engineering mentors to guide students through Android app development
  • Tutor at Capital One Developer Academy Feb 2024 – Present
    • Aided full-stack development bootcamp associates with varying topics monthly
  • Admissions Ambassador at UVA School of Data Science August 2022 – May 2024

Certifications

Skills

  • (proficient): Python, PySpark, HTML/CSS, JavaScript/TypeScript, SQL, git, bash
  • (familiar): React, Java, C/C++, R